In the context of global energy shortage and increasingly serious environmental problems, energy conservation and emission reduction have become an important direction for the development of manufacturing. As an important metal forming process, hot die forging is concerned about energy consumption and environmental pollution in the production process. Therefore, it is of great significance to discuss the technology of energy saving and emission reduction in hot die forging production and its application.
In the process of hot die forging, a lot of energy needs to be consumed, which is mainly used for heating, deformation and cooling. At the same time, the production process will produce waste gas, waste water, waste residue and other pollutants, causing a certain impact on the environment. Therefore, the energy saving and emission reduction technology of hot die forging production is not only the internal demand of enterprises to reduce costs, but also the external requirement of achieving sustainable development.
Application of energy saving and emission reduction technology in hot die forging production
High efficiency and energy saving heating technology: The use of high efficiency and energy saving heating furnaces, such as regenerative combustion furnaces, electromagnetic induction heating furnaces, etc., improve energy efficiency and reduce energy consumption. At the same time, the heating process is optimized to realize segmented and zoned heating and reduce energy waste.
Waste recycling technology: the waste gas, waste water and waste slag generated in the process of hot die forging are recycled. For example, the waste heat in the exhaust gas can be used to preheat raw materials or heat other process elements; Waste water is reused after treatment to reduce water resources consumption; The waste residue can be recycled for valuable metals, reducing the cost of raw materials.
Lean production management: Through lean production management, optimize the production process and reduce waste in the production process. For example, reduce unnecessary handling, waiting and inventory, and reduce energy consumption and emissions.
Numerical simulation and optimization technology: Using numerical simulation technology, the production process of hot die forging is simulated and analyzed to find out the key links of energy consumption and emissions. By optimizing process parameters and equipment configuration, the goal of energy saving and emission reduction is achieved.
Taking a large hot die forging enterprise as an example, the enterprise has achieved a good effect of reducing energy consumption by 20% and reducing exhaust emissions by 30% by introducing energy-saving heating furnace, waste recycling technology and other energy-saving emission reduction measures. This not only reduces the production cost of enterprises, but also improves the environmental quality, and achieves a win-win situation of economic and environmental benefits.
The technology of energy saving and emission reduction in hot die forging is of great significance for reducing energy consumption and environmental pollution. Through the introduction of energy-saving technology, waste recycling technology and other measures, hot die forging enterprises can achieve energy conservation and emission reduction goals, reduce costs and enhance market competitiveness. Looking forward to the future, with the continuous progress of science and technology and the improvement of environmental protection requirements, energy saving and emission reduction technology in hot die forging production will continue to innovate and develop, and make greater contributions to promoting the green transformation of manufacturing.
