With the rapid development of the manufacturing industry, improving production efficiency and material utilization has become an important factor in the competitiveness of enterprises. In forging production, the application of new hot die forging technology provides a new way to solve this problem. This paper will introduce the principle and characteristics of the new hot die forging process, and analyze its advantages in improving forging production efficiency and material utilization.
The new hot die forging process is an improved and innovative metal forming process based on the traditional hot die forging technology. The main principle is that under high temperature conditions, by optimizing the mold design, improving the heating method and accurately controlling the deformation parameters, the metal blank is quickly and evenly filled in the mold, and the required shape and performance are obtained.
The new hot die forging process has the following characteristics:
Efficient heating system: With efficient heating devices, the billet is quickly heated to the appropriate temperature, reducing energy consumption and heating time.
Optimization of mold design: The use of advanced numerical simulation technology and optimization design methods, accurate design of mold structure and size, to achieve accurate filling of metal billet and efficient forming.
Accurate deformation control: Through the advanced control system, real-time monitoring and adjustment of deformation parameters to ensure the dimensional accuracy and surface quality of the forging.
New hot die forging process to improve production efficiency and material utilization advantages
Increased production efficiency: The new hot die forging process uses an efficient heating system and optimized mold design to reduce heating time and mold changes, thereby increasing production efficiency. At the same time, the precise deformation control reduces the scrap rate and further improves the production efficiency.
Improved material utilization: Through optimized die design and precise deformation control, the new hot die forging process minimizes the waste of metal billets. In addition, the process can also use advanced material recovery technology to recycle waste generated in the production process, thereby reducing material costs and improving material utilization.
After adopting the new hot die forging process, the production efficiency is increased by 30%, and the material utilization rate is increased by 15%. This means that in the same time, the company is able to produce more forgings, while reducing raw material waste, reducing production costs, and significantly improving market competitiveness.
The new hot die forging process successfully improves forging production efficiency and material utilization through innovations in efficient heating systems, optimized die design and precise deformation control. The application of this technology reduces production costs for enterprises, improves market competitiveness, and makes positive contributions to the sustainable development of manufacturing industry. With the continuous progress of technology, it is believed that the new hot die forging process will play a greater role in the future and promote the forging production industry to a higher level.
