This paper describes the construction and practice of hot die forging intelligent factory based on industrial Internet. Firstly, the application of industrial Internet in manufacturing industry and the significance of hot die forging intelligent factory are introduced, and then the construction scheme of intelligent factory is described in detail, including hardware equipment, software system and network architecture. Then, the practice and effect of smart factory in hot die forging production are discussed. Finally, the challenges and prospects of smart factory based on industrial Internet are summarized.
With the continuous development and popularization of Internet technology, industrial Internet has gradually become an important direction for the transformation and upgrading of manufacturing industry. As an important metal forming process, hot die forging faces the challenges of production efficiency, quality control and cost reduction. Therefore, the construction of a hot die forging intelligent factory based on the industrial Internet is of great significance to enhance the competitiveness and sustainable development of the hot die forging industry.
Construction scheme of hot die forging intelligent factory
Hardware equipment: The use of advanced hot die forging equipment, sensors, robots and other hardware equipment to achieve the automation, digitalization and intelligence of the production process. Devices are interconnected through the industrial Internet to achieve data sharing and collaborative work.
Software system: Build the software system of hot die forging intelligent factory, including production management, quality management, equipment management, data analysis and other modules. The real-time monitoring, scheduling and optimization of the production process are realized through the software system to improve the production efficiency and product quality.
Network architecture: The network architecture of the industrial Internet is used to realize the interconnection between devices, systems and personnel. Through cloud computing, big data and other technologies, to achieve the storage, processing and analysis of massive data, to provide data support for smart factory decision-making.
The hot die forging intelligent factory based on the industrial Internet has achieved remarkable results in practice:
Production efficiency improvement: Through the automation equipment and optimization algorithm of the smart factory, the automation and efficiency of the production process are realized, and the production efficiency is improved.
Product quality improvement: Through refined quality management and data analysis, the smart factory has achieved stable improvement of product quality and reduced the rate of defective products.
Cost reduction: Through intelligent equipment management and optimized scheduling, production costs such as energy consumption and labor costs are reduced, and the profitability of enterprises is improved.
In the process of building and practicing the hot die forging intelligent factory based on the industrial Internet, there are also some challenges, such as rapid technological update, data security and privacy protection, and personnel training. In the future, with the continuous progress of technology and the continuous expansion of application scenarios, hot die forging intelligent factories will usher in broader development prospects. This includes the further integration of equipment and systems, the improvement of intelligence, the realization of personalized customized production, and the promotion of green intelligent manufacturing.
In this paper, the construction and practice of hot die forging intelligent factory based on industrial Internet are described in detail. The construction of smart factories not only improves the production efficiency and product quality of the hot die forging industry, but also reduces costs for enterprises and enhances competitiveness. In the future, with the continuous development and application of industrial Internet technology, hot die forging smart factories will continue to innovate and develop, and make greater contributions to the transformation and upgrading of the manufacturing industry.
