With the continuous progress of science and technology, the era of intelligent manufacturing has come, which has brought profound changes to the production and management mode of all walks of life. As an important part of manufacturing industry, the production and management of warm forging are also facing new challenges and opportunities. This paper will start from the background of the era of intelligent manufacturing, discuss the change trend of warm forging forging production and management.
The production reform of warm forging in the era of intelligent manufacturing
Digital and intelligent: the introduction of digital and intelligent technologies, such as the Internet of Things, big data, artificial intelligence, etc., to achieve visualization, control and optimization of the production process. By collecting and analyzing production data in real time, you can improve production efficiency, reduce energy consumption and reduce quality problems.
Flexible production: With the help of intelligent manufacturing system, the flexible production of warm forging forging is realized, that is, the production plan and product specifications are flexibly adjusted according to market demand. Through modular design, automatic mold change and other technical means, you can quickly switch the production of different products, improve the utilization rate and response speed of the production line.
Green manufacturing: Focus on green manufacturing and sustainable development in the production of warm forging forgings. Reduce energy consumption, emissions and waste generation in the production process by optimizing processes, improving equipment and materials. At the same time, strengthen the recycling and reuse of waste to achieve the recycling of resources.
Customization and personalization: With the diversification of consumer demand, the customization and personalized production of warm forging parts has become a trend. Through the introduction of advanced technologies such as 3D printing and laser cutting, the production of forgings with complex shapes and high precision requirements can be achieved to meet the individual needs of customers.
The management reform of warm forging in the era of intelligent manufacturing
Digital management: With the help of information management systems, such as enterprise resource planning (ERP), manufacturing execution system (MES), etc., to achieve the digital management of warm forging production process. Through real-time collection and analysis of production data, information such as production progress, quality status and equipment status can be monitored to improve management efficiency and decision accuracy.
Supply chain Management: Strengthen supply chain management and build close working relationship with suppliers and customers. Increase the responsiveness and flexibility of the supply chain through information sharing, collaborative planning and risk sharing. At the same time, the use of the Internet of Things technology to achieve the traceability and management of raw materials, semi-finished products and finished products to ensure product quality and delivery time.
Personnel training and skill improvement: In the era of intelligent manufacturing, the skill requirements for employees are also constantly improving. Strengthen the training and skill upgrading of employees, so that they can master new technologies and new knowledge such as digitalization and intelligence, and adapt to new production methods and management models. At the same time, cultivate employees’ innovation awareness and teamwork ability to improve the overall competitiveness of the organization.
Quality and safety management: In the production of warm forging forgings, quality and safety management is one of the core tasks. With the help of advanced quality inspection and safety monitoring technology, such as non-destructive testing, infrared thermal imaging, etc., to achieve comprehensive monitoring and management of the production process. Reduce the incidence of quality problems and safety incidents through continuous improvement and preventive measures.
The change of production and management of warm forging in the era of intelligent manufacturing is an inevitable trend in the development of manufacturing industry. By introducing advanced technologies and management concepts such as digitalization and intelligence, production efficiency can be improved, costs reduced and competitiveness enhanced. However, achieving these changes will require increased investment, continuous innovation and improved management systems. In the future, with the continuous progress of science and technology and the constant change of market demand for the production and management of warm forging forging requirements will continue to increase we should actively explore and practice new production methods and management models to meet the needs of the development of The Times and contribute to the sustainable development of the manufacturing industry.
