With the rapid development of industry 4.0 and intelligent manufacturing, intelligent manufacturing has become an important development direction of the petrochemical forging industry. The construction of intelligent manufacturing standard system of petrochemical forgings is of great significance for realizing digital, networked and intelligent manufacturing of petrochemical forgings and improving production efficiency, product quality and economic benefit. This paper will discuss how to build the intelligent manufacturing standard system of petrochemical forgings.
The basis of intelligent manufacturing standard system of petrochemical forgings
Standardization work basis: In the petrochemical forgings industry, there are some basic standardization work under way. These standards cover all aspects of forging manufacturing, such as materials, process, quality, safety, etc. When building an intelligent manufacturing standard system, these existing standards should be fully utilized to ensure the continuity and compatibility of standards.
Industry Best practices: The petrochemical forgings industry has some successful application of smart manufacturing practice cases. These best practices can provide valuable references to help clarify focus and direction when building a smart manufacturing standard system.
Construction of intelligent manufacturing standard system for petrochemical forgings
Overall architecture: The standard system of intelligent manufacturing of petrochemical forgings should include four parts: infrastructure layer, data layer, platform layer and application layer. The infrastructure layer includes industrial network, cloud computing, Internet of Things and other infrastructure standards; The data layer includes the standards of data collection, processing and storage. Platform layer includes development platform, operation platform, test platform and other standards; The application layer includes standards for various intelligent applications.
Key technical standards: According to the particularity of petrochemical forging manufacturing, a series of key technical standards need to be developed. For example, according to the complex process and quality control requirements in the forging manufacturing process, the corresponding process control standards and quality control standards are formulated.
Data standards: At the data level, unified data specifications and data exchange standards need to be developed to ensure the readability, writability and exchangeability of data. At the same time, in view of the massive data generated in the manufacturing process of petrochemical forgings, it is necessary to develop the corresponding data storage and management standards.
Platform standards: At the platform level, unified development platform standards and operating platform standards need to be formulated to ensure the portability and scalability of various intelligent applications. At the same time, according to the special needs of forging manufacturing process, it is necessary to develop the corresponding test platform standards.
Application standards: At the application level, the corresponding standards for various intelligent applications need to be developed, including intelligent application standards for production management, quality testing, and equipment maintenance. At the same time, according to the special needs of forging manufacturing process, it is necessary to develop the corresponding customized application standards.
Implementation and optimization of intelligent manufacturing standard system for petrochemical forgings
Training and promotion: Through training and promotion activities, improve the industry’s understanding and mastery of intelligent manufacturing standards, and promote the wide application of standards.
Monitoring and evaluation: Establish an effective monitoring and evaluation mechanism, timely find the problems and deficiencies in the implementation of standards, and optimize and improve the problems.
Update and improvement: According to the actual situation of industry development and technological progress, timely update and improve the intelligent manufacturing standard system to ensure the continuous applicability and foresight of the system.
Building an intelligent manufacturing standard system for petrochemical forgings is an important basis for promoting the transformation of the industry to intelligence. By clarifying the overall structure, formulating key technical standards, unifying data specifications and platform standards, and improving application standards, the intelligent development of the petrochemical forgings industry can be effectively promoted, and production efficiency, product quality and market competitiveness can be improved. In the implementation process, attention should be paid to training and promotion, monitoring and evaluation, update and improvement, etc., to ensure the smooth implementation and continuous optimization of the intelligent manufacturing standard system.
