With the rapid development of petrochemical industry, the production and management of petrochemical forgings are facing great challenges. Traditional production monitoring and management methods often have problems such as low efficiency and inaccurate data, which can not meet the needs of modern production process. Therefore, the application of monitoring and management system of petrochemical forgings production based on the Internet of Things is becoming more and more important. This paper will discuss the concept, advantages, applications and challenges of this system.
The production monitoring and management system of petrochemical forgings based on the Internet of Things refers to an integrated system that uses the Internet of Things technology to monitor and manage the production process of petrochemical forgings in real time. Through wireless sensor network, data acquisition and monitoring system and other technical means, the system realizes real-time acquisition and monitoring of equipment status, process parameters, product quality and other information on the production site, while combining cloud computing, big data and other means for data analysis and processing, to provide a scientific basis for production management.
The advantages of an Iot-based monitoring and management system for petrochemical forgings production are:
Improve production efficiency: By monitoring equipment status and process parameters in real time, you can find and solve problems in time, reduce downtime and waste, and improve production efficiency.
Cost reduction: Through the fine management of the production process, you can optimize the allocation of resources and reduce energy consumption, thereby reducing production costs.
Improve product quality: Through real-time monitoring of product quality and environmental parameters, abnormal conditions can be detected and processed in time, thereby improving product quality.
Enhanced security: Through real-time monitoring of equipment operating status and process parameters, security risks can be discovered in time and appropriate measures can be taken to enhance the safety of the production process.
Optimize resource allocation: Through the Internet of Things technology to achieve real-time monitoring and scheduling of equipment, personnel, materials and other resources, can optimize resource allocation and improve resource utilization efficiency.
Application of monitoring and management system for petrochemical forgings production based on Internet of Things
Equipment monitoring and management: Through the installation of wireless sensor network, real-time monitoring of equipment operating status, temperature, pressure and other parameters, as well as fault diagnosis and early warning, to ensure the stability and reliability of equipment.
Process parameter monitoring: Through the Internet of Things technology to achieve real-time acquisition and monitoring of production process parameters, including temperature, pressure, liquid level and other parameters, to ensure the stability of the production process and product quality consistency.
Quality control: Through the Internet of Things technology to achieve real-time monitoring and data analysis of product quality, including chemical composition, mechanical properties and other parameters, to ensure that product quality meets requirements and trace quality problems.
Energy management: Through the Internet of Things technology to achieve real-time monitoring and data analysis of energy use, including the use of electricity, gas, water and other resources, to provide a scientific basis for energy conservation and emission reduction.
Personnel management: Through the Internet of Things technology to achieve personnel positioning, helmet detection and other functions to ensure employee safety and production order.
Material management: Through the Internet of Things technology to achieve material traceability, inventory management and other functions to ensure the quality of materials and the reliability of supply.
Data analysis and decision support: Analyze and process real-time data collected through cloud computing, big data and other technical means to provide scientific basis and support for production management.
Challenges and countermeasures for monitoring and management system of petrochemical forgings production based on Internet of Things
Technical barriers: The petrochemicals forgings production monitoring and management system based on the Internet of Things involves technical knowledge in many fields, such as wireless sensor networks, data acquisition and monitoring systems, cloud computing and so on. It is necessary to strengthen technological research and development and innovation, and break through key technical problems.
Investment cost: The construction and operation of the monitoring and management system of petrochemical forgings production based on the Internet of Things requires a lot of capital and human costs. It is necessary to reasonably plan the scale of investment and the direction of the use of funds, while seeking government support and preferential policies.
Data security: The petrochemicals forgings production monitoring and management system based on the Internet of Things involves a large number of data acquisition, transmission and processing work, and requires effective data security measures and technical means to ensure the security and confidentiality of data.
Standardization and standardized management: In order to ensure the smooth implementation and promotion of the monitoring and management system of petrochemical forgings production based on the Internet of things, it is necessary to establish a sound standardized and standardized management system to formulate corresponding standards and normative requirements to ensure the coordination and consistency of the work of each link while strengthening cooperation and exchanges with relevant enterprises and research institutions at home and abroad to jointly promote the standardization and standardized development of the system.
Personnel training and management: The application of the petrochemical forgings production monitoring and management system based on the Internet of Things requires the relevant personnel to have a high technical level and professional literacy. It is necessary to strengthen personnel training and management to improve the professional skills and work responsibility of employees. At the same time, a sound management system and work process are established to ensure the stable operation of the system and the accuracy of data.
Market acceptance: As the petrochemicals forgings production monitoring and management system based on the Internet of Things is an emerging technology, its market acceptance may have a certain uncertainty. It is necessary to strengthen market publicity and market cultivation to improve consumers’ awareness and acceptance of products based on the Internet of Things, while actively paying attention to market feedback, timely adjustment and improvement of technical solutions to adapt to changes in market demand to promote the wide application of the system Use and develop.
