Marine crankshaft forging is an important part of Marine power system, and the improvement of its production process is of great significance to improve product quality, reduce cost and increase production efficiency. This paper will discuss the production process improvement scheme and practical effect evaluation of Marine crankshaft forgings, in order to provide useful reference for enterprises.
Production process improvement plan
Optimization of forging process: By improving forging process, improve the forming accuracy and surface quality of crankshaft forgings. Advanced forging technology and equipment can be used, such as precision forging, isothermal forging, etc., to improve forging efficiency and product quality.
Enhanced heat treatment process: Through enhanced heat treatment process, improve the mechanical properties and wear resistance of crankshaft forgings. Advanced heat treatment technology and equipment can be used, such as vacuum heat treatment, laser beam heat treatment, etc., to improve heat treatment efficiency and product quality.
Optimize the surface treatment process: improve the surface hardness and wear resistance of crankshaft forgings by optimizing the surface treatment process. Advanced surface treatment technology and equipment can be used, such as shot peening, carburizing and nitriding, etc., to improve surface treatment efficiency and product quality.
Introduction of intelligent production technology: Through the introduction of intelligent production technology, to achieve the automation and intelligent management of the production process, improve production efficiency and product quality. It can use advanced automation equipment and intelligent technology, such as robot welding, intelligent testing, etc., to improve production efficiency and product quality.
After the implementation of the above production process improvement program, a ship manufacturing enterprise has achieved the following practical results:
Product quality improvement: By optimizing forging process, strengthening heat treatment process, optimizing surface treatment process and other measures, the product quality and reliability of crankshaft forgings are improved, and the product scrap rate and maintenance cost are reduced.
Production efficiency improvement: Through the introduction of intelligent production technology, the automation and intelligent management of the production process are realized, and the production efficiency is improved. At the same time, by optimizing the production process and management system, the production cost and labor cost are reduced.
Economic benefits: Through the implementation of the production process improvement program, improve product quality and production efficiency, reduce the scrap rate and maintenance costs, and bring economic benefits to the enterprise.
Social benefits: By improving product quality and reliability, the safety and stability of the ship are improved, and positive social benefits are brought to the society.
By implementing the production process improvement scheme of Marine crankshaft forgings, it can effectively improve product quality, reduce cost and increase production efficiency. Practice has proved that these improvement measures can bring economic and social benefits to enterprises. Therefore, enterprises should pay attention to the improvement of the production process, and constantly improve and optimize the relevant technology and management measures to adapt to the changing market environment and enterprise development needs.
