With the rapid development of science and technology, intelligent manufacturing has become an important direction of manufacturing transformation and upgrading. Marine diesel engine forgings are the core parts of Marine industry, the intelligent manufacturing in the production process is of great significance. This paper discusses the practice and prospect of intelligent manufacturing in the forging process of Marine diesel engine.
Intelligent manufacturing is a production mode that deeply integrates advanced information technology, automation technology and manufacturing technology. Through the introduction of intelligent equipment and systems, the automation, information and intelligence of the manufacturing process can be achieved to improve production efficiency, reduce costs and improve product quality.
Intelligent manufacturing practice in the forging process of Marine diesel engine
Intelligent equipment and automated production line: The introduction of advanced intelligent forging equipment, such as intelligent robots, automatic forging machines, etc., to achieve the automation and flexibility of the forging process. Automated production lines can greatly improve production efficiency and reduce labor costs.
Process parameter optimization and intelligent control: Using big data and artificial intelligence technology, real-time monitoring and optimization of process parameters in the production process to improve product quality and stability. Through the intelligent control system, the automatic scheduling and monitoring of the production process are realized.
Digital design and simulation: The use of digital modeling and simulation technology to achieve rapid iteration and optimization of product design. By simulating the forging process, the process parameters can be predicted and optimized to reduce the cost and time of trial production.
Intelligent quality inspection and control: Intelligent inspection equipment, such as machine vision system, is introduced to carry out real-time inspection and quality classification of forgings. Through data analysis and mining, the intelligent quality control is realized.
Intelligent logistics and warehouse management: The use of Internet of Things technology and intelligent warehouse management system to achieve real-time monitoring and optimization of raw material and finished product inventory. Intelligent logistics system can improve the efficiency and accuracy of material distribution.
Remote monitoring and fault diagnosis: Through remote monitoring technology, real-time equipment operating status and production data can be obtained to achieve fault early warning and rapid response. Use big data analytics to perform predictive maintenance of equipment, improve equipment utilization and reduce maintenance costs.
Man-machine collaboration and safety protection: In the intelligent manufacturing process, focus on the optimization of man-machine collaboration and the implementation of safety protection measures. Through intelligent safety control system, reduce the safety risk in the production process and improve the safety of operators.
With the continuous progress of technology and the expansion of application fields, intelligent manufacturing in the production process of Marine diesel engine forgings will usher in a broader space for development. In the future, we look forward to seeing the application of more innovative technologies, such as 5G communication, cloud computing, edge computing, etc., to provide stronger support for intelligent manufacturing. At the same time, environmental protection and sustainable development will become an important consideration of intelligent manufacturing, and promote the green transformation of the manufacturing industry.
In short, intelligent manufacturing has great potential and value in the production process of Marine diesel engine forgings. Through continuous exploration and practice, enterprises will be able to better respond to market changes, improve competitiveness, and achieve sustainable development.
