As the core parts of ship, the improvement of manufacturing process and technological innovation of Marine rudder forging are of great significance to improve product quality, reduce production cost and enhance market competitiveness. This paper will discuss the manufacturing process improvement and technological innovation of Marine rudder system forgings in order to promote the sustainable development of Marine industry.
Manufacturing process improvement
Forging process optimization: forging process is the key link of Marine rudder forging manufacturing, by optimizing forging process parameters, can improve the mechanical properties of forgings and reduce defects. For example, the use of advanced forging technology, such as precision forging, isothermal forging, etc., can improve the utilization rate of materials and reduce forging defects, thereby improving product quality.
Heat treatment process improvement: Heat treatment process is an important factor affecting the performance of Marine rudder forging. By optimizing the heat treatment process parameters, such as quenching, tempering and other temperature, time control, can obtain better mechanical properties and anti-fatigue properties. At the same time, the use of advanced heat treatment equipment and technology, such as vacuum heat treatment, laser quenching, etc., can improve the precision and efficiency of heat treatment.
Surface treatment process improvement: Surface treatment process is essential to improve the wear resistance, corrosion resistance and fatigue resistance of Marine rudder system forgings. By improving the surface treatment process, such as shot peening, carburizing hardening, etc., the surface hardness and wear resistance can be improved. At the same time, the use of new surface treatment technology, such as laser cladding, ion implantation, etc., can further improve the surface performance and extend the service life.
Technological innovation
Research and development of new materials: With the continuous development of materials science, new materials continue to emerge. Through the development of new materials, such as high-strength lightweight alloys, polymer composite materials, the quality and cost of Marine rudder forging can be reduced, and its performance and reliability can be improved.
Application of digital manufacturing technology: Digital manufacturing technology is an important development direction of the current manufacturing industry. Through the application of digital technology, such as computer aided design, CNC machining, etc., the manufacturing accuracy and efficiency of Marine rudder system forging can be improved. At the same time, digital technology can also be used to monitor and manage the production process to improve the intelligent level of the production line.
Application of Additive Manufacturing technology: Additive manufacturing technology is a data-driven manufacturing method based on 3D models. Through the application of additive manufacturing technology, the rapid prototyping and customized production of Marine rudder forgings can be realized. At the same time, additive manufacturing technology can also be used for the mould-free manufacturing of complex structures, reducing production costs and improving production efficiency.
Application of intelligent production system: Intelligent production system is the development trend of the future manufacturing industry. Through the application of artificial intelligence, Internet of Things, big data and other technologies in the manufacturing process of Marine rudder forging, the production process can be automated, intelligent and flexible. This helps to improve product quality and reduce production costs, and enhance the market competitiveness of enterprises.
The manufacturing process improvement and technological innovation of Marine rudder system forgings is an important driving force to promote the development of Marine industry. Through continuous optimization of manufacturing process, research and development of new materials, the application of digital manufacturing technology and additive manufacturing technology and the development of intelligent production system and other measures, can improve the product quality and market competitiveness of Marine rudder forging, reduce production costs and enhance the innovation ability of enterprises. At the same time, strengthening industry-university-research cooperation and technical exchanges, and promoting the upstream and downstream collaborative innovation of the industrial chain is also an important way to achieve the manufacturing process improvement and technological innovation of Marine rudder forging.
