Forging forming -- English · 2024年1月4日 0

Application research and practice of intelligent production in forging of locomotive track seat

With the rapid development of science and technology, intelligent production has become an important direction of manufacturing transformation and upgrading. In the forging of locomotive track seat, the application of intelligent production is helpful to improve production efficiency, reduce cost and ensure product quality. This paper will focus on the application research and practice of intelligent production in locomotive track seat forging manufacturing.

Application of intelligent production in forging of locomotive track seat

Construction of intelligent production lines: By introducing advanced automation equipment, sensors and control systems, intelligent production lines are built. Realize the automation and continuity of the process flow and improve the production efficiency.
Process parameter optimization: Using big data and artificial intelligence technology, real-time analysis of the data collected during the production process to optimize the process parameters. For example, through the machine learning algorithm, the forging temperature, pressure and other process parameters are automatically adjusted to ensure product quality.
Intelligent inspection and quality control: The use of machine vision, non-destructive testing and other technologies to achieve intelligent inspection and quality control of locomotive track seat forging. Automatic detection of forging size, surface quality and internal defects, improve product pass rate.
Intelligent scheduling and scheduling: combined with the actual needs of production, the intelligent scheduling system is used for planning and scheduling. Automatically generate optimized production plans based on order, equipment status, raw material inventory and other factors to reduce production costs.
Remote monitoring and fault diagnosis: Through the Internet of Things technology, the remote monitoring and fault diagnosis of the manufacturing process of locomotive track seat forging is realized. Real-time collection of equipment operation data, early warning and automatic processing of abnormal conditions, improve equipment utilization and production safety.

Taking a locomotive track block forging manufacturing enterprise as an example, the enterprise has realized the automation and continuity of the process flow after introducing the intelligent production line. By collecting and analyzing the production data in real time, the process parameters are optimized and the product quality is improved. At the same time, the application of intelligent detection and quality control technology reduces the rate of unqualified products. In addition, intelligent scheduling and scheduling systems have brought significant cost reductions and productivity improvements to enterprises. The remote monitoring and fault diagnosis function ensures the stable operation and production safety of the equipment.

The application practice of intelligent production in forging of locomotive track seat shows that intelligent technology can significantly improve production efficiency, reduce cost and ensure product quality. In order to further promote the application of intelligent production in the forging of locomotive track seat, it is suggested that enterprises increase the investment in technology research and development, strengthen the training and introduction of talents; The government should introduce relevant policies to support intelligent transformation and upgrading; Industry-university-research cooperation should strengthen the transformation and application of scientific research results. Through joint efforts, it is believed that intelligent production will play a greater role in the manufacturing of locomotive track seat forgings.