Forging machinery plays a pivotal role in industrial production, and its stable operation is crucial to improve production efficiency and ensure product quality. However, in the actual operation process, forging machinery often has a variety of failures, affecting the production schedule and economic benefits. Therefore, it is particularly important to master the forging machinery fault diagnosis and elimination methods.
First, forging mechanical fault diagnosis method
Observation method: By observing the appearance, motion state and working environment of the machine with the naked eye, abnormal conditions are found. For example, check whether the machinery has abnormal sound, vibration, overheating and other phenomena, and whether there is oil stains, leaks, etc.
Auscultation: The use of hearing to determine the operating state of machinery. By listening to the sound emitted when the machinery is running, it can be determined whether the machinery has abnormal noise, so as to infer the possible parts of the fault.
Touch method: By touching the key parts of the machine, check its temperature, vibration and other conditions. If the temperature in a certain area is abnormally high or the vibration is too large, it may mean that there is a fault in that area.
Instrument detection method: The use of professional instruments to detect the machinery to obtain more accurate fault information. For example, the vibration analyzer is used to detect the vibration of the machinery, and the infrared thermometer is used to measure the temperature of the machinery.
Second, forging mechanical troubleshooting methods
Troubleshooting for specific faults: According to the fault diagnosis results, determine the specific cause and location of the fault. Then, take appropriate measures to eliminate, such as replacing damaged parts, adjusting mechanical parameters, etc.
Maintenance: Regular maintenance of forging machinery can reduce the occurrence of failures. For example, regularly change the lubricating oil, clean the filter, tighten loose bolts, etc.
Improve the process and equipment: For some frequent failures, the occurrence of failures can be reduced by improving the process and equipment. For example, optimize forging process, upgrade mechanical equipment and so on.
Strengthen employee training: Improve the skill level and operation standardization of employees, which can reduce the failure caused by improper operation. Therefore, enterprises should strengthen the training and education of employees to improve the comprehensive quality of employees.
Iii. Preventive measures
On the basis of fault diagnosis and removal, preventive measures are equally important. By strengthening equipment inspection, establishing fault files and implementing regular maintenance plan, it can effectively prevent the occurrence of forging mechanical failure. In addition, attention should also be paid to the application of new technologies and new materials, and timely upgrading of machinery to improve its performance and reliability.
Iv. Conclusion
The fault diagnosis and removal of forging machinery is the key link to ensure the stable operation of machinery and improve production efficiency. In actual operation, a variety of diagnostic methods should be comprehensively used to accurately judge the cause and location of the fault. At the same time, targeted exclusion measures are taken to quickly restore the normal operation of the machine. In addition, strengthening the implementation of preventive measures helps to reduce the incidence of failure and improve the overall performance of forging machinery. Through continuous exploration and practice, we can constantly improve the forging machinery fault diagnosis and elimination methods, to provide a strong guarantee for the safe, efficient and sustainable development of industrial production.
