Power fixture forging is an important part in power system, its quality and performance directly affect the safety and stability of power system operation. Forging process is one of the key factors that affect the quality and performance of electric power fittings forgings. In this paper, the forging process of electric power tool forgings is discussed in order to improve product quality and production efficiency.
Forging technology of electric power tool forgings
The forging process of electric tool forgings mainly includes the steps of heating, pressurizing and cooling. In the heating process, it is necessary to choose the appropriate heating method and temperature to ensure that the material is fully softened and easy to deform. During the pressurization process, the appropriate forging equipment and process parameters need to be selected to ensure that the product shape and size meet the requirements. In the cooling process, it is necessary to choose the appropriate cooling method and speed to ensure the stability of product organization and performance.
Optimization of forging process of electric power fixtures
Improved heating method
The traditional forging process of electric power fixtures uses gas heating or electric induction heating, which has some problems such as high energy consumption and uneven heating. New heating methods, such as microwave heating or laser heating, can be used to improve heating efficiency and uniformity. Microwave heating is the use of microwave energy to generate heat inside the metal, with the advantages of fast heating speed, high efficiency, good uniformity and so on. Laser heating is the use of laser beam to irradiate the metal surface, so that the metal quickly heats up, with the advantages of fast heating speed, high efficiency, no contact.
Optimize forging process
The traditional forging process of electric power fixture adopts free forging or die forging, which has some problems such as low production efficiency and low material utilization rate. New forging processes, such as precision forging or powder forging, can be used to improve production efficiency and material utilization. Precision forging is the use of high-precision mold and high-pressure forming technology, so that the metal is formed once, with high production efficiency, high material utilization rate, high product accuracy. Powder forging is the use of metal powder and high pressure forming technology, so that the metal once formed, with high material utilization rate, excellent product performance and other advantages.
Optimal cooling mode
The traditional forging process of electric power fixtures adopts air cooling or water cooling, which has some problems such as slow cooling speed and unstable product performance. New cooling methods, such as oil cooling or air cooling, can be used to improve cooling speed and product performance. Oil cooling is the use of cooling oil to cool the metal quickly, with the advantages of fast cooling speed and stable product performance. Air cooling is the use of compressed air to rapidly cool the metal, with the advantages of fast cooling speed, good product surface quality and so on.
The forging process of electric power tool forgings is one of the key factors affecting product quality and production efficiency. Through the optimization of heating method, forging process and cooling method, the product quality and production efficiency can be improved, and the production cost can be reduced. Therefore, electric power fittings manufacturing enterprises should actively promote the optimization and practice of forging process, and contribute to the realization of sustainable development and environmental protection.
