As an important part of the power system, the energy efficiency of the production process directly affects the production cost and environmental protection of the enterprise. With the increasing shortage of energy resources and the continuous improvement of environmental protection awareness, improving the production energy efficiency of power metal forgings has become the focus of common concern of enterprises and society. The purpose of this paper is to study the production energy efficiency of electric power tool forgings, and put forward specific measures to improve energy efficiency.
At present, domestic and foreign scholars have done some research on the production energy efficiency of electric power tool forgings. In the production process, it mainly includes heat treatment, forging and processing. The main purpose of heat treatment is to improve the mechanical properties of materials and increase the strength and toughness of products. The forging process mainly involves the deformation and flow of the material, and it is necessary to control the parameters of forging temperature, speed and deformation degree. The processing link mainly includes cutting, grinding and other processes, and the processing accuracy and surface quality need to be controlled. In these links, energy consumption and environmental pollution are the main problems.
In the heat treatment process, the use of new energy-saving heat treatment equipment and processes can reduce energy consumption. For example, vacuum heat treatment, induction heat treatment and other processes can greatly reduce energy consumption compared to traditional heat treatment processes. In forging links, the use of new forging equipment and technology can improve production efficiency and reduce energy consumption. For example, high-speed forging, precision forging and other processes can greatly improve production efficiency and reduce energy consumption compared with traditional forging processes. In the processing link, the use of new processing equipment and technology can reduce energy consumption and reduce environmental pollution. For example, CNC machining, ultrasonic machining and other processes can greatly reduce energy consumption and reduce environmental pollution compared with traditional processing processes.
However, in the actual production process, due to the influence of various factors, there are often some problems, such as unstable product quality and low production efficiency. These problems are mainly caused by unreasonable production process, aging equipment, non-standard personnel operation and other reasons. Therefore, it is necessary to conduct in-depth research on the production process of power metal forgings in order to improve product quality and production efficiency, while reducing energy consumption and environmental pollution.
By the methods of literature review and experimental research, the production process of electric power fixture forgings is studied deeply in this paper. Firstly, through literature review to understand the production process and energy efficiency of power metal forgings, find out the existing problems and shortcomings. Then, through the method of experimental research, the production process of electric power tool forgings is simulated and optimized, and the specific measures to improve energy efficiency are put forward.
Through literature review and experimental research methods, we found that the following problems exist in the production process of electric metal forgings:
In the heat treatment process, the use of traditional heat treatment process will lead to excessive energy consumption, and will produce a lot of waste gas and wastewater, causing pollution to the environment.
In the forging link, the traditional forging process will lead to low production efficiency, and will produce a lot of noise and dust, causing pollution to the environment.
In the processing process, the use of traditional processing technology will lead to excessive energy consumption, while producing a large number of cutting chips and noise, causing pollution to the environment.
In response to the above problems, we propose the following specific measures to improve energy efficiency:
In the heat treatment process, the use of new energy-saving heat treatment equipment and processes, such as vacuum heat treatment, induction heat treatment, etc., can greatly reduce energy consumption and reduce environmental pollution.
In the forging link, the use of new forging equipment and processes, such as high-speed forging, precision forging, etc., can greatly improve production efficiency and reduce energy consumption.
In the processing process, the use of new processing equipment and technology, such as numerical control processing, ultrasonic processing, etc., can greatly reduce energy consumption and reduce environmental pollution.
Through the method of experimental research, we have simulated and optimized the production process of electric power tool forgings, and found that the above measures can greatly improve product quality and production efficiency, while reducing energy consumption and environmental pollution. The implementation of these measures is of great significance to the sustainable development of enterprises.
In this paper, the production process of electric power fittings forgings is deeply studied. It is found that there are some problems such as excessive energy consumption and serious environmental pollution. In response to these problems, we put forward the use of new energy-saving equipment and technology measures to improve energy efficiency. Through experimental research, we found that these measures can effectively reduce energy consumption and environmental pollution, while improving product quality and production efficiency. The implementation of these measures is of great significance to the sustainable development of enterprises, and it is worth popularizing and applying in actual production.
