As an important part of the power system, the automatic transformation of the production line is of great significance to improve production efficiency, reduce labor cost and improve product quality. With the development and application of industrial automation technology, more and more enterprises begin to pay attention to the automatic transformation of production lines. This paper aims to discuss the automatic transformation and practice of the production line of electric power fittings forgings, so as to provide reference for enterprises.
Current situation and existing problems of electric power metalworking forging production line
At present, the production line of electric power fittings forgings mainly includes raw material blanking, forging, heat treatment, mechanical processing and inspection. In the production process, there are the following problems:
Many manual operation links: raw material blanking, forging, heat treatment and other links need a lot of manual operation, low production efficiency.
Unstable product quality: manual operation is difficult to ensure the consistency and stability of the product, and the product quality fluctuates.
High production cost: The cost of manual operation is high, and there is a shortage of human resources.
Poor production environment: forging, heat treatment and other links produce a lot of noise, dust and waste gas, causing pollution to the production environment.
In response to the above problems, the following measures can be taken to achieve the automatic transformation of the power fittings forging production line:
Automated equipment replacement: The use of automated equipment to replace manual operation, improve production efficiency and quality. For example, the use of automatic blanking machine, automatic forging machine, automatic heat treatment equipment.
Production line layout optimization: Relayout the production line to achieve consistency and efficiency of the production process. For example, forging, heat treatment, machining and other links are centrally arranged to reduce the time and cost of material transfer.
Control system design: The use of advanced control system for unified management and control of the production line, to achieve the automation and intelligent production process. For example, PLC control system, sensor monitoring system and so on.
Production line commissioning and optimization: Debugging and optimization of automated production lines to ensure the stability and efficiency of the production line. For example, debugging and optimization of equipment, adjustment and improvement of production processes.
The above measures have been adopted in an electric power fittings forging production enterprise, and the automatic transformation of production line has been carried out. The specific practice process is as follows:
Equipment selection and procurement: according to the actual needs of the production line, choose the appropriate automation equipment. For example, the use of automatic blanking machine, automatic forging machine, automatic heat treatment equipment.
Production line layout: Relayout the production line to achieve consistency and efficiency of the production process. The forging, heat treatment, machining and other links are centrally arranged to reduce the time and cost of material transfer.
Control system design: Use advanced control system for unified management and control of the production line. PLC control system and sensor monitoring system are used to realize the automation and intelligence of the production process.
Production line commissioning and optimization: Debugging and optimization of automated production lines to ensure the stability and efficiency of the production line. Debug and optimize the equipment, adjust and improve the production process.
Personnel training: To train operators to master the operation and maintenance skills of automation equipment. Strengthen the skills and quality of operators to improve, to provide guarantee for the smooth progress of production process.
Through the implementation of the above measures, the production efficiency of the enterprise has been significantly improved, and the production cost has also been reduced. At the same time, the product quality has been effectively guaranteed, reducing the waste of human resources and environmental pollution. Good economic and environmental benefits have been obtained.
The automatic transformation of power fittings forging production line has the following advantages and benefits:
Improve production efficiency: The use of automated equipment instead of manual operation, reducing the time and cost of manual operation, improve production efficiency. At the same time, the continuity and efficiency of the automation equipment also improves the overall efficiency of the production line.
Reduce labor costs: The use of automated equipment to replace manual operation, reducing the waste of human resources and labor costs. At the same time, the stability and efficiency of the automation equipment also reduces the difficulty and intensity of manual operation.
Improve product quality: The use of automated equipment instead of manual operation, reducing the impact of human factors on product quality. At the same time, the accuracy and stability of the automation equipment also improve the consistency and stability of the product.
Reduce production costs: The use of automated equipment instead of manual operation, reducing the cost of manual operation. At the same time, the energy saving and environmental protection of automation equipment also reduce production costs and environmental pollution costs.
Improve the production environment: The use of automated equipment instead of manual operation, reducing the production and emission of pollutants such as noise, dust and exhaust gas. At the same time, the cleanliness and environmental protection of automation equipment also improve the production environment and working conditions.
Enhance the competitiveness of enterprises: the use of automated equipment to replace manual operation has improved the production efficiency and quality level of enterprises. At the same time, the advanced nature and innovation of automation equipment have also enhanced the competitiveness and market position of enterprises.
This paper discusses the automatic transformation and practical measures of the production line of electric power fittings forgings, including equipment selection and purchase, production line layout, control system design and personnel training. In view of the existing problems and market demand, the corresponding suggestions and the analysis of practical cases have verified the effectiveness of the above measures and achieved good economic and environmental benefits. In the future, we can further explore how to use more advanced production technology and equipment to achieve intelligent production of power fittings and forgings to further improve production efficiency and quality level. At the same time, we can consider how to strengthen cooperation with suppliers The collaboration and cooperation of external resources such as customers achieve the optimization and integration of the industrial chain to create greater value for enterprises.
