As an important part of power system, the quality of power fixture forging is very important for the safe and stable operation of power system. With the continuous development of the power industry, the quality requirements for power fittings forgings are also increasing. The purpose of this paper is to discuss the production quality control and standardization of electric power fittings forgings, and to provide reference for enterprises.
Selection and control of production flow and process parameters
The production process of electric power fittings forgings mainly includes blanking, forging, heat treatment, machining and inspection. In the production process, it is necessary to select the appropriate production process and technological parameters according to the characteristics and requirements of the product, and carry out strict quality control on each link. For example, in the process of cutting, advanced CNC cutting equipment can be used to improve the accuracy and efficiency of cutting; In forging link, advanced forging equipment and technology can be used to improve the efficiency and quality of forging link; In the heat treatment link, advanced heat treatment technology and equipment can be used to improve the efficiency and quality of the heat treatment link.
Raw material selection and quality inspection
The raw materials of power fittings forgings mainly include steel, alloy, etc., whose quality directly affects the quality of the final product. Therefore, when selecting raw materials, it is necessary to choose reputable suppliers and carry out strict quality testing on raw materials. For example, spectral analysis, metallographic analysis and other methods can be used to analyze the chemical composition and microstructure of raw materials to ensure that the quality of raw materials meets the requirements.
Quality control measures in production process
In the production process, it is necessary to carry out strict quality control of each link to ensure the stability and consistency of product quality. For example, the production process can be monitored by means of first-piece inspection and touring inspection. Statistical process control (SPC) and other methods can be used to analyze and control production data. The nonconforming products can be processed and traced by such methods as nonconforming product review.
The need to standardize selection
Standardization is an important means to improve product quality, reduce production costs and enhance the competitiveness of enterprises. Through standardization, all aspects of the production process can be standardized and unified to ensure the stability and consistency of product quality. At the same time, standardization is also conducive to cooperation and exchange between enterprises, and promote the progress and development of the industry.
Current situation and existing problems of standardization research on electric power fittings forgings
At present, the standardization degree of electric power tool forgings in our country is still relatively low, and there are some problems. For example, the standard system is not perfect, some product standards are missing or lagging behind; The implementation of standards is not in place, and some enterprises do not implement or implement strictly; The sense of standardization is not strong, and some enterprises have insufficient understanding of the importance of standardization.
The impact and significance of standardization
Through standardization, the interchangeability and universality of electric power fittings forgings can be realized, and the reliability and safety of products can be improved. At the same time, standardization is also conducive to reducing production costs and improving production efficiency, and enhancing the competitiveness of enterprises. In addition, standardization is also conducive to promoting the technological progress and innovative development of the industry, and promote the sustainable development of the industry.
Solutions to problems existing in production quality control
In view of the problems existing in production quality control, the following solutions can be adopted: first, strengthen the control and management of production processes and process parameters to ensure the stability and consistency of each link; The second is to strengthen the quality inspection and control of raw materials to ensure that the quality of raw materials meets the requirements; The third is to strengthen the quality control measures in the production process to ensure the stability and consistency of product quality.
The standardized solution
In view of the problems existing in standardization, the following solutions can be adopted: first, improve the standard system, formulate and improve the relevant standards of electric power fittings forgings; The second is to strengthen the publicity and implementation of standards to ensure that enterprises strictly implement relevant standards; The third is to improve the awareness of standardization and strengthen the understanding and attention of enterprises to standardization.
Details of the implementation plan
The specific details of the implementation plan include: first, comprehensively comb and analyze the existing production process and process parameters, find out the existing problems and bottlenecks, and optimize and improve; The second is to comprehensively review and strengthen the quality inspection and control of raw materials to ensure that the quality of raw materials meets the requirements; The third is to comprehensively review and strengthen the quality control measures in the production process to ensure the stability and consistency of product quality; Fourth, actively participate in the formulation and revision of relevant standards to improve the standard system; The fifth is to strengthen the publicity and implementation of standards, organize relevant training and exchange activities, and improve the awareness and attention of enterprises to standardization.
This paper discusses the production quality control and standardization research measures of electric power fittings forgings, including the selection and control of production flow and process parameters, the selection and quality testing of raw materials, the quality control measures in the production process and the necessity and current situation of standardization research, and puts forward corresponding suggestions and the analysis of practical cases to verify the effectiveness of the above measures and achieve good economy Benefits and environmental benefits In the future, we can further explore how to use more advanced production technology and equipment to achieve intelligent production of power fittings forgings to further improve production efficiency and quality level. At the same time, we can consider how to strengthen the collaboration and cooperation with suppliers and customers and other external resources to achieve the optimization and integration of the industrial chain to create greater value for enterprises.
