With the increasing global concern for environmental protection, energy saving and emission reduction technologies have become the primary choice for various industries. The production process of ship port mechanical forgings consumes a lot of energy, but also produces a lot of pollutants, so it is imperative to adopt energy saving and emission reduction technology. This paper will introduce the energy saving and emission reduction technology in the production of ship port mechanical forgings, including the existing problems of energy consumption, emission reduction technology and its implementation effect and conclusion.
In the production process of mechanical forgings in ship ports, energy consumption is mainly concentrated in heating, forging and heat treatment. Among them, heating requires the largest consumption of fuel and electricity, but also produces a lot of waste gas and wastewater. In addition, the waste of materials and low processing efficiency in the forging process will also lead to increased energy consumption. Therefore, reducing energy consumption is the focus of energy saving and emission reduction technologies.
In terms of emission reduction technology, optimal design can be adopted first. The optimization design is to consider the problems of energy consumption and environmental pollution in the design stage, and reduce the consumption of raw materials and the generation of waste by optimizing the design scheme. For example, the structure and size of forgings can be optimized, the heating and forging temperatures can be reduced, and the cooling time can be reduced.
Secondly, the use of advanced technology. The use of advanced technology can greatly reduce energy consumption and environmental pollution. For example, the use of energy-efficient heating equipment and high-precision forging equipment can improve production efficiency and reduce energy consumption. At the same time, the development of new connection technologies and composites can also reduce the consumption of raw materials and the generation of waste.
Finally, implement scientific management. The implementation of scientific management can improve production efficiency and energy utilization efficiency, and reduce energy waste. For example, develop a reasonable heating and forging process, strictly control the heating and forging temperature and time, and adopt energy monitoring and management systems.
After the implementation of energy saving and emission reduction technology, the energy consumption and pollutant emissions in the production process of mechanical forgings in ship ports have been significantly reduced. Specifically, energy consumption has been reduced by 20-30% and emissions by 30-50%. In addition, the use of energy saving and emission reduction technology has also improved production efficiency and economic efficiency, and further enhanced the competitiveness of enterprises.
In short, the application of energy saving and emission reduction technology in the production of ship port machinery forgings has important practical significance and long-term significance. Through the use of optimized design, advanced technology, scientific management and other means, effectively reduce energy consumption and pollutant emissions, improve production efficiency and economic benefits, and lay a solid foundation for the sustainable development of enterprises. In the future, with the progress of science and technology and the enhancement of environmental protection awareness, there will be more innovation and development of energy saving and emission reduction technology for the production of ship port machinery forgings, and make greater contributions to the realization of green manufacturing and sustainable development.
