With the rapid development of wind power generation, wind power bearing forgings are the key components in wind power generating units, and their production equipment and technology are of great significance to improve the performance and service life of bearings. This paper will introduce the production equipment and technology of wind power bearing forgings.
The production equipment of wind power bearing forgings mainly includes forging equipment, heat treatment equipment and machining equipment. Among them, forging equipment is mainly used to deform metal materials into forgings of the required shape, common forging equipment is hammer forging machine, hydraulic press and so on; Heat treatment equipment is used to improve the internal organization and performance of forgings, improve its strength and hardness, common heat treatment equipment furnace heat treatment equipment, induction heating equipment, etc. Machining equipment is used for further processing of forgings to meet the requirements of accuracy and surface quality, common machining equipment has lathes, milling machines, grinding machines and so on.
The production technology of wind power bearing forgings mainly includes forging technology, heat treatment technology and machining technology. Among them, forging technology is the key, need to choose the appropriate forging process and parameters according to the material, size and shape of the forging and other factors to ensure the quality and performance of the forging; Heat treatment technology can improve the internal organization and performance of the forging, improve its strength and hardness, need to choose the appropriate heat treatment process and parameters according to the material and process requirements of the forging; Machining technology is used for further processing of forgings to meet the requirements of accuracy and surface quality, and appropriate processing methods and parameters need to be selected according to product drawings and process requirements.
The quality control of wind power bearing forgings is an important part of the production process, and it is necessary to comprehensively test the size, accuracy and surface quality of the forgings to ensure that the products meet the relevant standards and customer requirements. Common quality control methods include appearance inspection, internal strength inspection, size inspection, etc. At the same time, it is also necessary to strengthen the monitoring and management of the production process to discover and solve problems in time.
In summary, the production equipment and technology of wind power bearing forgings are of great significance for improving the performance and service life of bearings. Enterprises need to strengthen technology research and development and innovation, improve product quality and market competitiveness, and contribute to the rapid development of the wind power industry.
