In the production process of precision forgings, the selection and maintenance of process equipment has an important impact on product quality and production efficiency. Correct selection of suitable process equipment and effective maintenance can ensure high precision, high performance and smooth production of forging parts. This paper will discuss the selection and maintenance of precision forging production process equipment.
Selection of process equipment
Forging equipment selection: According to the shape, size and production batch of forging parts, choose the right forging equipment, such as press, hammer forging machine, hydraulic press, etc. It is necessary to consider the tonnage of the equipment, the size of the workbench, the impact energy and other parameters to ensure that the equipment can meet the production needs, and has good accuracy and stability.
Die selection: Die is the key process equipment in the production of precision forgings, which has an important impact on the shape and dimensional accuracy of the product. High-quality, wear-resistant mold materials should be selected and subjected to precision machining and heat treatment to ensure the life and accuracy of the mold.
Sensor and control system selection: In order to achieve precise control of precision forging, high-performance sensors and control systems need to be selected. These systems can monitor temperature, pressure, displacement and other parameters in real time, and adjust the process parameters through feedback control to ensure the stability and accuracy of the forging process.
Maintenance of process equipment
Establish maintenance plan: Make regular maintenance plan of process equipment, including daily maintenance, regular inspection and repair of equipment. Through the implementation of maintenance plans, equipment failures can be prevented, equipment service life can be extended, and production continuity can be ensured.
Maintenance and lubrication: daily maintenance and lubrication of forging equipment, mold and other process equipment to keep the equipment in good working condition. Replace worn parts and lubricants regularly to reduce friction and wear and improve the operational efficiency and stability of equipment.
Fault diagnosis and repair: Establish a fault diagnosis mechanism to find potential problems in equipment in time. Use advanced fault diagnosis technology and tools to locate the cause of the fault and take appropriate repair measures. Repair faults in time to avoid production interruption and product quality problems.
Training and skill upgrading: Strengthen the training of process equipment operation and maintenance personnel to improve their operation skills and maintenance capabilities. Through regular training and learning, the operator can master the operation procedures and maintenance requirements of the equipment to ensure the normal operation and effective maintenance of the process equipment.
The correct selection of suitable process equipment and its effective maintenance are the key links to ensure the smooth production of precision forging. Through the reasonable selection of forging equipment, mold and sensor and control system, and the establishment of scientific maintenance plan, we can ensure the stable operation of process equipment, improve product quality and production efficiency. At the same time, strengthening personnel training, improving operational skills and maintenance levels can provide a strong guarantee for the smooth production of precision forgings.
