With the continuous development of the market and the diversification of customer needs, the demand for customized precision forgings is gradually increasing. The production process and management mode of customized precision forgings are of great significance to meet customer needs and improve production efficiency and quality. This paper will discuss the production process and management mode of customized precision forgings.
Customized precision forging production process
Customer demand analysis: The production of customized precision forgings must first conduct an in-depth analysis of customer demand. Including product specifications, material requirements, performance indicators, etc., to ensure accurate understanding of customer needs.
Design and process planning: According to customer requirements, product design and process planning. The design team carries out detailed design according to the product requirements, and determines the production process, equipment requirements and inspection standards.
Material preparation: According to the design requirements, purchase the appropriate raw materials, and carry out strict warehousing inspection to ensure that the quality of raw materials meet the standard.
Forging production: According to the process planning, precision forging production. Including heating, forging, cooling and other processes to ensure product quality and accuracy meet requirements.
Inspection and quality control: Strict inspection and quality control of the forgings produced. Including appearance inspection, dimensional measurement, performance testing, etc., to ensure that the product meets the design requirements and customer standards.
Delivery and after-sales service: Qualified custom precision forgings are packaged and delivered according to customer requirements. At the same time, provide after-sales service to solve the problems encountered by customers in the process of use.
Customized precision forging management model
Project management: For each customized project, establish a special project team, responsible for project management, technical support and production coordination. Ensure that the project runs smoothly according to the plan and responds to the change of customer requirements in a timely manner.
Lean production management: Introduce lean production concept, optimize production process, eliminate waste links, improve production efficiency and quality. Through continuous improvement, continuously improve the management level to meet the customer’s requirements on lead time and cost.
Quality management system construction: Establish a sound quality management system, including quality planning, quality control, quality assurance and quality improvement. Through strict quality control and quality assurance measures, ensure the quality of customized precision forgings is stable and reliable.
Supply chain collaborative management: Establish close cooperative relationship with suppliers to achieve supply chain collaborative management. Through information sharing, collaborative planning and collaborative execution, reduce inventory costs and improve the response speed and flexibility of the supply chain.
Digital and intelligent management: the introduction of advanced digital and intelligent technology, the establishment of production management information system. The real-time collection, analysis and monitoring of production data can improve the accuracy and efficiency of management decisions. At the same time, through the application of intelligent technology, optimize the production process, improve the level of production automation, and reduce labor costs.
The production process and management mode of customized precision forgings are important links for enterprises to meet customer needs and enhance competitiveness. Through in-depth analysis of customer needs, optimization of production process, establishment of project management and lean production management, we can achieve efficient production and quality management of customized precision forgings. In the future, with the continuous progress of science and technology and changes in market demand, the customized precision forging industry will continue to develop and grow. Enterprises should actively embrace changes, continue to innovate management models and technology applications, improve the production efficiency and quality level of customized precision forgings, provide customers with better products and services, and promote the sustainable development of the industry.
