As a key component, large hot die forging plays an irreplaceable role in aerospace, energy, transportation and other fields. Its production technology and management strategy directly affect the quality, cost and delivery time of products. This paper will discuss the production technology and management strategy of large hot die forging.
Production technology of large hot die forging parts
Material selection and pretreatment: According to the characteristics and application needs of large hot die forging parts, reasonable selection of titanium alloy and other high-strength, corrosion-resistant materials, and pretreatment, such as homogenization annealing, surface cleaning, etc., to ensure the quality and performance of raw materials.
Process design and optimization: According to product structure and performance requirements, hot die forging process design, including temperature control, deformation rate, lubrication mode, etc. With the help of numerical simulation technology and test verification, the process parameters are continuously optimized to improve the forming quality and production efficiency of the product.
Equipment and tooling: The selection of high-performance hot die forging equipment, such as high-precision forging machine, efficient heating furnace, etc., to ensure the stability and reliability of the production process. At the same time, design and manufacture the applicable fixture to ensure the positioning and clamping accuracy of the product.
Management strategy of large hot die forging
Project management and team collaboration: Establish a project management team for large-scale hot die forging, clarify the responsibilities and tasks of various departments and personnel, and achieve effective monitoring and coordination of project progress. Promote cross-departmental and cross-field team collaboration to ensure smooth flow of information and problem solving in the production process.
Quality control and process supervision: Establish a sound quality control system, formulate detailed quality inspection standards and procedures. Strengthen the quality supervision in the production process, and adopt advanced non-destructive testing technology to ensure the stability and traceability of product quality.
Cost and delivery management: Reduce raw material, energy and labor costs through refined production management. Optimize production planning and scheduling, improve equipment utilization and production efficiency, and ensure on-time delivery of products.
Continuous improvement and innovation: Encourage employees to put forward improvement suggestions and innovative ideas, and continuously optimize production technology and management process. Pay attention to industry dynamics and technology trends, and actively introduce new technologies and new processes to enhance the core competitiveness of enterprises.
The production technology and management strategy of large-scale hot die forging is a complex and critical system engineering. By optimizing production technology, product quality and production efficiency can be improved; Through the implementation of scientific management strategies, costs can be reduced, delivery time can be ensured and the competitiveness of enterprises can be continuously improved. In the future development, enterprises should focus on technological innovation and management upgrading to meet market challenges and achieve sustainable development.
