As an important part of aircraft, aviation forgings have high precision requirements and are directly related to the safety and performance of aircraft. Although the traditional hot die forging technology has played an important role in the production of aviation forgings, it has met a bottleneck in the pursuit of higher precision. However, with the advent of precision hot die forging technology, this problem can be solved. This paper will introduce the principle and advantages of precision hot die forging technology and its important role in breaking the precision limit of aviation forgings.
Precision hot die forging technology is based on traditional hot die forging technology, introducing high-precision die design, advanced control system and precision detection technology to realize high-precision forming of metal blanks. Its main features include:
High-precision mold design: With the help of advanced numerical simulation and optimization algorithms, a mold with high-precision structure and size is designed to ensure the accurate flow and filling of metal billets in the mold.
Advanced control system: The use of high-precision sensors and advanced control algorithms to achieve accurate control of key parameters such as temperature, pressure and deformation in the process of hot die forging to ensure the dimensional accuracy and surface quality of the forging.
Precision inspection technology: non-contact measurement and advanced image processing technology are used for high-precision inspection of forgings to ensure the stability and consistency of product quality.
Precision hot die forging technology breaks the precision limit of aviation forgings advantage
Improve the accuracy level: Through high-precision mold design and advanced control system, precision hot die forging technology can significantly improve the dimensional accuracy and surface quality of aviation forgings, breaking the accuracy limit of traditional hot die forging technology.
Reduce the scrap rate: precision hot die forging technology reduces the waste caused by insufficient precision, improves the utilization rate of materials, and reduces the production cost.
Promote technological innovation: The successful application of precision hot die forging technology has promoted technological innovation in the field of aviation forgings manufacturing, and injected new vitality into the market competitiveness of enterprises.
An aviation manufacturing company has successfully produced aviation forgings with dimensional accuracy up to micron level after introducing precision hot die forging technology. This not only meets the stringent requirements of high-end aircraft, but also improves the reliability and durability of the product. In addition, the rejection rate has been significantly reduced, and the production efficiency has been greatly improved, which has brought huge economic benefits to the company.
The emergence of precision hot die forging technology has brought a revolutionary breakthrough to the manufacturing field of aviation forgings. It breaks the precision limit of traditional hot die forging technology and improves the quality and production efficiency of aviation forgings. With the continuous improvement and promotion of this technology, it is believed that in the future, precision hot die forging technology will inject more powerful impetus into the sustainable development of the aviation manufacturing industry, helping human beings to conquer the higher and farther blue sky.
