With the rapid development of the global shipbuilding industry, the demand for ship supporting equipment is also increasing year by year. Marine hydraulic nut forging as a key component, its quality and performance directly affect the safety and service life of the ship. Therefore, it is of great significance to study the technological innovation path and development trend of Marine hydraulic nut forging.
At present, the production technology of Marine hydraulic nut forging has been relatively mature, but there are still some problems and deficiencies. It is manifested in the following aspects:
The production process is complex: the production process of Marine hydraulic nut forging includes heating, forging, heat treatment and other links, each link needs to strictly control the process parameters and operation techniques to ensure product quality. However, at present, some enterprises still have problems such as unstable process parameters and non-standard operation methods in the production process, resulting in uneven product quality.
Large equipment investment: The production of Marine hydraulic nut forgings requires a lot of equipment and manpower, including heating equipment, forging equipment, heat treatment equipment and so on. The input cost of these equipment is high, which is a big burden for some small and medium-sized enterprises.
Low production efficiency: At present, some enterprises still have problems of low production efficiency in the production process, such as low equipment utilization rate and long production cycle. These problems lead to higher production costs and lower market competitiveness.
In view of the above problems and shortcomings, the following production technology innovation path is proposed:
Optimize the production process: Through in-depth research on the production process of Marine hydraulic nut forging, find out the key factors affecting product quality, and optimize the process parameters and operation techniques. At the same time, the introduction of advanced production technology and equipment, improve the automation and information level of the production process, reduce the impact of human factors on product quality.
Development of new materials: By studying the application of new materials, such as high-strength alloy steel, stainless steel, etc., to improve the mechanical properties and corrosion resistance of Marine hydraulic nut forgings. At the same time, the recycling technology of materials is studied to reduce production costs and environmental pollution.
Promote intelligent manufacturing: Through the introduction of intelligent manufacturing technology and equipment, such as robots, automated production lines, etc., to achieve the automation and information of the production process. This can not only improve production efficiency and quality stability, but also reduce labor costs and safety risks.
Strengthen quality control: Establish a sound quality control system, and carry out strict quality inspection and control for each link in the production process. At the same time, the introduction of advanced quality testing technology and equipment, such as non-destructive testing, metallographic testing, etc., to improve the accuracy and reliability of quality testing.
With the continuous progress of science and technology and changes in market demand, the development trend of Marine hydraulic nut forgings will show the following characteristics:
High performance: With the development of Marine manufacturing industry, the mechanical properties and corrosion resistance of Marine hydraulic nut forgings are more and more demanding. Therefore, the future Marine hydraulic nut forging will develop in the direction of high performance.
Lightweight: In order to reduce the ship’s own weight and improve navigation efficiency, the future Marine hydraulic nut forgings will develop in the direction of lightweight. The product lightweight is realized by optimizing design and material selection.
Green environmental protection: With the improvement of environmental protection awareness and the introduction of relevant regulations and policies, the future production of Marine hydraulic nut forgings will pay more attention to green environmental protection. Green production is realized by studying the recycling technology of materials and reducing energy consumption and emissions in the production process.
Intelligent: With the continuous development of intelligent manufacturing technology, the future production of Marine hydraulic nut forgings will be more intelligent. Through the introduction of intelligent manufacturing technology and equipment to achieve the automation and information of the production process to improve production efficiency and quality stability.
In short, the analysis of technological innovation path and development trend of Marine hydraulic nut forging is of great significance. By optimizing the production process, developing new materials, promoting intelligent manufacturing and strengthening quality control, product quality and production efficiency can be improved to reduce production costs and safety risks. At the same time, the future Marine hydraulic nut forgings will develop in the direction of high performance, lightweight, green environmental protection and intelligence to meet market demand and environmental requirements to improve enterprise competitiveness and market share.
