With the increasingly serious global environmental problems, green manufacturing has become an important development direction of manufacturing industry. As the core component of Marine diesel engine forging, the green manufacturing practice in its production process is of great significance. This paper will discuss the green manufacturing practice in Marine diesel engine forging production process and its impact on the environment.
Green manufacturing is a modern manufacturing model that considers both environmental impact and resource efficiency. The goal is to reduce the negative impact of the product life cycle on the environment, improve the efficiency of resource use and the sustainability of the production process.
Green manufacturing practice in Marine diesel engine forging production process
Energy saving and emission reduction technology: The use of advanced energy-saving technology and equipment to reduce energy consumption in the production process. For example, energy efficient forging equipment and heating systems are used to reduce energy consumption. At the same time, the waste gas, waste water and solid waste generated in the production process should be treated rationally to reduce the pollution to the environment.
Resource recycling: The recycling of raw materials and energy through effective resource management. For example, the waste generated during the forging process is sorted and recycled, and then treated for other production links or remanufacturing. In addition, rational use of water resources, reduce waste, improve the use of water resources efficiency.
Green material selection: Priority is given to environmentally friendly, renewable or recyclable materials for production. For example, the use of lubricants and coolants with low levels of hazardous substances reduces the risk to the environment and operators. At the same time, focus on the recyclability and reuse of materials to promote the development of circular economy.
Cleaner production technology: The introduction of cleaner production technologies and processes to reduce the generation of pollutants at the source. For example, environmentally friendly surface treatment technology and non-destructive testing technology are used to reduce the emission of harmful substances in the production process.
Environmental monitoring and management system: Establish a sound environmental monitoring and management system to monitor and evaluate the environmental impact in the production process in real time. Through data analysis and feedback, continuously optimize the production process and reduce the environmental load. At the same time, strengthen staff environmental awareness training, improve the overall level of environmental protection.
Through the promotion and application of the above green manufacturing practices, the production process of Marine diesel engine forgings will have a positive impact on the environment. It is manifested in the following aspects:
Reduce energy consumption: The adoption of energy-saving technologies and equipment will effectively reduce energy consumption in the production process, reduce greenhouse gas emissions, and help mitigate global climate change.
Reduce pollutant emissions: Rational waste treatment and the application of cleaner production technologies will significantly reduce emissions of waste gas, wastewater and solid waste, and reduce pollution to the surrounding environment.
Promote resource recycling: Through the implementation of resource recycling and reuse measures, extend the service life of resources, reduce the dependence on natural resources and exploitation pressure.
Enhance corporate image and social responsibility: Active participation in green manufacturing practices helps to enhance the company’s environmental image and social responsibility. At the same time, in line with the International Maritime Organization (IMO) environmental protection requirements for the shipping industry, help enterprises to expand the international market.
Promoting the sustainable development of the industry: The promotion of green manufacturing practices will drive the sustainable development of the entire shipbuilding industry and promote industrial upgrading and transformation.
Green manufacturing practice in Marine diesel engine forging production is of great significance to environmental protection and sustainable development. Through energy conservation and emission reduction, resource recycling, green material selection and the implementation of clean production technology, enterprises can reduce environmental load, improve resource utilization efficiency, and achieve the harmonious development of economic and environmental benefits. At the same time, strengthening the construction of environmental monitoring and management systems, enhancing employee environmental awareness and industry cooperation are also key factors to promote green manufacturing practices.
Looking to the future, with the increasingly stringent environmental regulations and the increasing consumer demand for environmentally friendly products, green manufacturing will play a more important role in the production process of Marine diesel engine forgings. Enterprises should actively respond to challenges, increase investment in green technology research and development and innovation, and continuously optimize production processes and improve environmental management. At the same time, we advocate and participate in green cooperation and exchanges within the industry, and jointly promote the green development process of the shipping industry.
