In the production process of forgings, many problems need to be paid attention to to ensure the quality of products and reduce production costs. Here are a few key issues to watch:
Choose the right materials
Factors such as cost, use, wear resistance and chemical properties need to be considered when choosing forging materials. In order to obtain high-quality forgings, the most suitable materials need to be selected according to the required mechanical properties, electrical conductivity, machinability and so on.
Control forging temperature and speed
For different types of materials, it is necessary to control the temperature and speed when forging. These factors directly affect the forming and performance of forgings, such as strength, corrosion resistance and so on. Too high or too low temperature will cause different degrees of quality problems, so the most appropriate forging temperature and speed must be selected.
Master the appropriate mold design
Making molds is part of forging. The mold must be precise, fit, strong and durable. Proper die design can improve efficiency and ensure the quality of the forging. Therefore, mold design must be carried out by professional technicians.
Follow proper forging procedures and processes
Correct procedures and processes should be followed during forging. Each process is strictly controlled to ensure part size, integrity and surface quality to meet design requirements.
Clean and maintain equipment
Forging equipment needs to be cleaned and maintained frequently after use to avoid rust and parts failure. Periodically check whether the equipment is installed correctly and carry out necessary repairs and maintenance to ensure the stable performance and production efficiency of the equipment.
Focus on quality control and testing
In every factory, there should be a quality control department to ensure that every product meets the design requirements and meets the standards. Technicians should be responsible for developing and implementing corresponding measurement programs to avoid production errors and defects.
In summary, by paying attention to these problems, the quality of forging process can be significantly improved and production costs can be reduced. A good process should prioritise precision, durability, accuracy and all other aspects of production.
