What are the common problems that may be encountered in the production process of free forging?
The following common problems may be encountered in the production process of free forging: Selection of metal materials: Choosing the right metal materials is an important factor to ensure the quality of forging. If the selected material is not suitable, it may lead to forging strength, toughness, density and other properties are not up to standard. Die design problem: The design of die has an important impact on the forming effect and quality of forging. When the mold has problems such as inaccurate size and unreasonable structure design, it may lead to the forging shape does not meet the requirements, resulting in cracks, defects and other problems. Forging process control: temperature, pressure, speed and other parameters need to be controlled in the forging process to ensure the best forming effect. If not properly controlled, it may lead to defects in shape, refinement, porosity and so on. Uneven deformation: In the forging process, due to the difference in the deformation of metal materials, the deformation of some areas is easy to be too large or too small, resulting in inconsistent forging shape, size deviation and other problems. Internal defects: there may be defects such as inclusions and holes inside the forging, which may be caused by unreasonable operation of raw materials or forging process, affecting the service performance and life of the forging. Surface quality issues: The surface quality of the forging has an impact on its appearance and performance. There may be surface defects such as oxide, cracks, pitting, etc., which need to be properly processed and treated. Cost control: In the forging process, materials, energy, labor costs will have an impact on the cost of the final product. How to control cost and improve production efficiency is an important issue for enterprises. The above are some common problems that may be encountered in the production process of free forging, and enterprises need to take appropriate measures to solve these problems according to the actual situation to ensure the stability of the production process and the reliability of the quality of forging.
